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CUT-IN-LINE Thermororming Machine (Vacuum Process)

Product Category :  Plastics-Machinery & Equipment
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Max.Forming Table Area & Max. forming depth : 580x800 mm., Forming depth 50 mm.,

Sheet Material-Width adjusting System & range : Motor System, 350-610 mm. (14"-24")

Heater Type & Capacity     Upper Oven  : Ceramic Infrared Type, 35 sets (5x7), 28 kW. 220 v. 42.4 A.

    (Heating 1 time)            Lower Oven : Ceramic Infrared Type, 35 sets (5x7), 28 kW. 220 v. 42.4 A.

                                                      ELSTEIN-Germany @ 800 w. 220 v. Total 56 kW. 84.8 A.

Heater Controller System      Upper & Lower Oven : Solid State Relay 70 sets (OMRON)

Temp. Controller System      Upper Oven : 35 Zones (PID System-Temp. card "OMRON)

                                          Lower Oven : 35 Zones (PID System-Temp. card "OMRON)

                              Chain Rail Left-Right : 2 sets (PID System-RKC-Japan)

Upper & Lower Oven Move out : Pneumatic System "CKD-JAPAN"

Top Mold Table Movement : 2 sets of air cylinder dia.100 mm.+bush & guide dia. 175 mm.+2 motor

Lower Mold Table Movement : 2 sets of air cylinder dia.125 mm.+bush & guide dia. 175 mm.+2 motor

Sheet Clamping system (leakage protection) : Pneumatic System with front clamp

Sheet Roll Loading Section & : Roll of Material Lifting by Pneumatic System "CKD"

Sheet Unwinding System         Max. weight of Roll = 200 kg., Sheet Unwinding by Roller+Motor

Sheet Moving System                               : Double Roller spike Chain (JWIS-Germany)

(Heating & Forming & Trimming Section)       Driven by SERVO Motor controlled 4.4 kW. (Yaskawa-Japan)

Chain Tension : Mechanical System

Machine Controller System : PLC (OMRON) and Touch Screen (PROFACE) 10 inches

                                          Program for Heating 70 Zones+Timing+Sheet feed range=200 Prog.

Vacuum Pump : Total 3 kW., (100 m3./hr.) -Rietschle-"GERMANY"

Vacuum Tank : 500 Litres

Vacuum System : 2 Stage Vacuum with 2 Separated Vacuum Valve

Air Pressure Receiver Tank : 2x100 Litres

Cooling System : The Top of Product cooling System : Cooled air spray Unit 3 RT+SUS Blower 2 HP=2 sets 4 blowheads

                                                                                                  With 8 air blaze jet head system

                          The Lower Mold Cooling System       (Customer prepare vacuum forming mold with aluminum cooling plate)

Die Cutting Unit : Cutting area 580x800 mm., Cutting force 80 Tones, Hydraulic system

Moving system for Die Cutting Unit : Motor control by Inverter

Die Cut Blade System : Blade in Aluminum Base with Lower SUS base

Max. Height of Products for die cutting : 50 mm.

 


Please request for more details or contact our customer service for more information.